Flares & Vents

Flares & Vents

Power Tests Supply Zeeco Flares in Middle East which are regarded worldwide as the most reliable, engineered flare systems in operation today.

flare to deliver superior safety performance without sacrificing smokeless performance. Whether your operation is onshore or offshore, in the production field or a process plant, depend on Zeeco's flares, flare gas recovery systems, and vapor control systems to meet the toughest weather conditions and global compliance requirements no matter where you are.

Power Tests offers a full line of gas and liquid flaring systems ready for delivery. We also supply Zeeco signature flare pilots, flare control systems and auxiliary equipment to keep you online and avoid costly downtime.

Want to experience Zeeco’s world-class flare testing and quality inspection capabilities firsthand? Power Tests now provide inspections, monitor equipment performance, and analyze real-time combustion test data remotely via livestream through Zeeco’s Expertise and our qualified trained engineers

VIRTUAL COMBUSTION TESTS & INSPECTIONS

At Zeeco, the quality of the customer experience is a top priority and we continuously pursue new opportunities to improve the level of service our global customers receive. To build on this commitment, Zeeco is making our world-class combustion testing and quality inspection capabilities remotely accessible. Customers can now participate in inspections, monitor equipment performance, and analyze real-time combustion test data remotely via livestream.

Overview of capabilities available for all ZEECO® products, including process burners and power burners, flare systems, thermal oxidizers, and more:

LIVESTREAM (VIRTUAL) CUSTOMER-WITNESSED TESTING

  • Virtual test hosted by a Zeeco Project Engineer via video conferencing software
  • Livestream video of combustion equipment in operation displayed simultaneously with real-time emissions data

REMOTE TESTING REPORTS

  • Test photos of combustion equipment in operation, showing flames at each test point
  • Test videos of the equipment in operation at each test point
  • Raw test data readily available
  • Scheduled conference call to discuss results

OTHER INSPECTION & WITNESS POINTS

  • Virtual evaluation hosted by a Zeeco Quality Control Engineer via video conferencing software. (Factory Acceptance Testing (FAT)) & (Any standard inspection and test point)
  • Livestream video of equipment inspection in accordance with design specifications

Flare Gas Recovery

Flare Gas Recovery (FGR) is the process of recovering the waste gases that would normally be flared, so they can be used as fuel gas elsewhere in the facility. This results in reduced emissions and cost savings.

Application

Flare Gas Recovery Systems (FGRS) perform the following processes:

  • Isolating the flare header with a proprietary-design liquid seal or staging valve
  • Recovering normally flared gases and delivering them back into the facility so they can be processed and re-used as fuel gas
  • Removing liquids
  • Compressing gases up to a defined pressure level
  • Cooling recovered gases (if required)

A facility’s safety depends on properly integrating the Flare Gas Recovery System into the relief header and the flare system. The compressor skid is only one piece of the package – all components must be properly designed and built to ensure safe and reliable operation of the entire package. This is why it is so important to utilize the expertise of a company like Zeeco with Flare Gas Recovery and Flare System experience. Typical FGR Sizing:

  • Flowrate Ranges: 0 to 10 MMSCFD (11,100 nm3/hr)
  • Pressure Ranges: 35 to 300 psig (20.7 barg)

Services Offered:

  • Engineering Studies – let us help you determine if a FGR system is right for your facility. Our engineers will recommend system sizing, compressor technology, and ancillary equipment. They will develop the cost estimate and evaluate the payback period to help you decide the economic feasibility.
  • Engineering, design, fabrication, supply, installation, and startup of FGR packages.
  • Field support after equipment startup.

Put Zeeco's Experience to Work for You

Zeeco’s staff members have extensive experience in design, fabrication, and installation of Flare Gas Recovery Systems, along with a full range of vapor control, vapor combustors, and vapor recovery (VRU) systems. We can evaluate the existing flare system including the normal flow to the flare, size the Flare Gas Recovery system, design the liquid seal drum, and recommend proper integration of all the equipment and controls for your specific application.

Contact us